Mercedes-Benz leverages digital twins with NVIDIA Omniverse

September 25, 2023 – Mercedes-Benz has not too long ago introduced that it has partnered with NVIDIA to leverage NVIDIA Omniverse’s digital twin functionality. In keeping with Mercedes-Benz, the partnership introduces new manufacturing methods that may convey its next-generation automobile portfolio into its manufacturing services working in Rastatt, Germany; Kecskemét, Hungary; and Beijing, China — and provide a blueprint for its greater than 30 factories worldwide.

NVIDIA’s Omniverse is a platform for growing Common Scene Description (OpenUSD) purposes to design, collaborate, plan and function manufacturing and meeting services. Mercedes-Benz announced at the beginning of this year that it’s using the Omniverse platform, notably its digital twin capabilities, as a part of its manufacturing course of.

Within the manufacturing of vehicles, avoiding expensive manufacturing manufacturing shutdowns is in fact essential. NVIDIA famous that by working simulations in Omniverse, it allows manufacturing unit planners to optimize manufacturing unit ground and manufacturing line layouts for provide routes, and permits for manufacturing traces to be validated with out having to disrupt manufacturing.

With Mercedes-Benz investing in a “Digital First” method, the automaker goals to boost effectivity, keep away from defects and save time, while growing the flexibleness, resilience and intelligence of its Mercedes-Benz MO360 manufacturing system.

In keeping with NVIDIA, Omniverse has enabled plant suppliers and planners to work together with one another in a digital atmosphere, to make sure that structure choices and automation modifications will be included and validated in actual time. Because of this, the platform is ready to assist speed up how rapidly new manufacturing traces can attain most capability and cut back the danger of re-work or stoppages.

The corporate additional famous that using digital twins within the automotive manufacturing course of helps to make sure that meeting traces can first be retooled, configured and optimized in bodily correct simulations.

The Kecskemét plant is Mercedes’ first with a full digital twin of all the manufacturing unit. The digital twin contains all the constructing and the infrastructure in it, in addition to break areas and altering rooms for the staff. In keeping with Mercedes, with this digital twin for manufacturing, meeting areas will be deliberate, retooled and inspected nearly whereas making an allowance for brief distances, sufficiently vast aisles, and even hearth safety.

Because of this, the brand new meeting traces within the plant will allow manufacturing of automobiles based mostly on the newly launched Mercedes Modular Structure which can be developed nearly utilizing digital twins in Omniverse.

“Mercedes-Benz is initiating a brand new period of automotive manufacturing due to the mixing of synthetic intelligence, MB.OS and the digital twin based mostly on NVIDIA Omniverse into the MO360 ecosystem,” mentioned Jörg Burzer, member of the board of the Mercedes-Benz Group AG, Manufacturing, High quality and Provide Chain Administration. “With our new ‘Digital First’ method, we unlock effectivity potential even earlier than the launch of our MMA fashions in our world manufacturing community and may speed up the ramp-up considerably.”

“Utilizing NVIDIA Omniverse and AI, Mercedes-Benz is constructing a linked, digital-first method to optimize its manufacturing processes, in the end decreasing building time and manufacturing prices,” added Rev Lebaredian, vice chairman of Omniverse and simulation know-how at NVIDIA.

Along with these developments, Mercedes-Benz acknowledged that the introduction of AI opens up new areas of power and price financial savings, for instance, at itsRastatt plant, which is getting used to pioneer digital manufacturing within the paint store. The automaker acknowledged that it  used AI to watch related sub-processes in pilot testing, which led to power financial savings of 20%.

For extra data on Mercedes-Benz and its digitalization goals, click on here. To seek out out extra about NVIDIA Omniverse, click on here.

Picture credit score: NVIDIA / Mercedes-Benz